As a welder, you would want a durable, qualitative welding machine that suits your needs. Welding is complicated stuff that needs expertise and skill. A best TIG welder has to be a trustworthy companion that can carry through your abilities an nature of work to perform.
You should have good insight and thorough information before buying the best TIG welder. There are hundreds of products to choose from online, and you need to put a lot of effort to go through the right one for you.
It would not be easy to give your precious time going through a lot of detailed or irrelevant material while you search through the reviews and information from other sources. We are doing it for you all this work to make it a viable and reliable purchase.
Let’s do that! As a buyer, we want a product that is cost-effective, everlasting, qualitative, and a time tested brand. Don’t worry; we have collected all this data and summarize it in this article for your convenience to choose the best TIG welder that fulfills your expectations.
- Our Top Picks
- Best TIG Welders in the World
- List of Best TIG Welders of 2020
- 1. AHP AlphaTIG 200X TIG Welder – Best Overall
- 2. Miller 907693 Multimatic 215 Multiprocess Welder – Premium Choice
- 3. Hobart EZ-TIG 165i TIG Welder – Great Value
- 4. Lincoln Electric Precision TIG 225 TIG Welder
- 5. Everlast PowerTig 255EXT
- 6. Miller Electric Syncrowave 250 DX TIG Welder
- 7. Everlast PowerPro 256S TIG Welder
- 8. Lotos LTP5000D TIG welder and cutter
- 9. Eastwood TIG 200 AC/DC 20565 Welder Aluminum Stainless Mild Steel Weld
- How to Choose an Ideal TIG Welder Buyer’s Guide
- Frequently Asked Questions
- Conclusion (Must Read Before You Buy)
Our Top Picks
Best TIG Welders in the World
Just take a look at our TIG welder reviews and detailed information guide, our top pick, the best value, and ten other great machines that might suit your needs.
So here it is!
List of Best TIG Welders of 2020
1. AHP AlphaTIG 200X TIG Welder – Best Overall
A welder needs a machine that contains some fantastic features with the convenience of usage without confusion and easy to operate. So, after all the research, we found it the best choice among all is the AHP Alpha TIG 200x Welder.
Easy to Carry
The most engaging thing added just recently is its new torch and dual voltage option. It is portable and easy to carry on different job sites with most types of welding. This best TIG welding machine has all of the features that are now expected of the new Multiprocessor welders, therefore, it does it all a little better and gives the operator a lot of choices.
Steel and Aluminum applications
This ac dc welder can be used on both steel and aluminum applications, and it contains a long hose that lets you use it from a distance plus Pulse width modification gives you the luxury to adjust the Welder’s pulse according to your work.
Its 200x foot pedal which uses metal to make it sure the great work of the machine. That foot pedal gives you the option to turn on the machine and start welding as well, adjusting to your work according to the nature of your job. This foot pedal also available at a convenient position of the machine.
It’s an AC/DC TIG welder that runs on 110 or 220 volts power output.
The marvelous thing about this TIG welder is that it is very efficient with thinner gauge materials. Many welding machines fail miserably in that area. It also works well with thick materials. The AHP AlphaTIG 200X can produce thin and precise welds. It can easily handle 1/4″ aluminum and 3/8″ steel. Moreover, it comes with a new TIG torch and can weld round the clock.
It also allows you to be in control at all times as you weld with both hands and the appropriate foot pedal. With improved control, you can produce even better welds than usual. The AHP may not be the lightest, but it is conveniently portable at 69 pounds with dimensions of 19 x 23 x 12 inches.
Related Article Best TIG Welder Under $1000
2. Miller 907693 Multimatic 215 Multiprocess Welder – Premium Choice
Talking about professional functionality, the Miller 907693 Multimatic 215 Multiprocess Welder should be an ideal choice among the TIG Welders. This portable TIG welder provides you multiple options on a variety of welding work. It allows the operator to perform a range of metal in dual functionalities, either it is TIG or Stick applications.
It is a small TIG welder and is great for a garage setup for the use of both GMAW and FCAW applications with decent results, and the more experience you will get, the more you love this machine. You will be able to make welds that look good pretty consistently, even running flux core outside.
You might not have to plug in the 240v cord for any of your applications, which included building a table out of 3/16″ plate and 1/8″ square for tubing use the 120V efficiently and is the strength of this little machine. Before you cheap out, we recommend examining the duty cycle of this machine, because there is a significant difference, and the harbor freight machines run something like a 20% cycle on 240.
Thermal Overload Protection
Talking about power consumption and heat, it has its thermal overload protection with an automatic fan, to ensure a highly durable and cost-effective unit. We can use this either 120 or 240-volt input power machine.
Related Post: Best TIG Welder Under $2000
Don’t forget to read about Best Miller TIG Welders
3. Hobart EZ-TIG 165i TIG Welder – Great Value
Hobart EZ-TIG 165i is a best TIG welder for easy use. It has easy to use a border. You have to power it up and start using it by setting up the material to use, keeping its thickness in view, and here you are start welding.
On-Demand Fan Role
One of its most striking features is it is on-demand fan role. This feature allows you to run the fan only when it is needed that enables you to decrease the debris and dust that the unit pulls in.
This ac TIG welder can weld 22 gauges up to 3/16,” and it can work both ways using AC for aluminum and DC. It also structures an HF start to allow non-contact arc start that removes tungsten or other solid waste.
Hobart EZ-TIG 165i also features Vast Amperage Control that provides a wider operating variety and better control of the weld. It is easy to fix up. You need to plug it in to a 220-volt outlet, attach the protecting gas, and select the material and thickness.
This portable TIG welder weighs around 50 pounds, and its dimensions are 17 x 9.8 x 23.8 inches and best for aluminum welding and our top choice.
4. Lincoln Electric Precision TIG 225 TIG Welder
Lincoln Electric Precision TIG 225 is the best TIG welder, in our opinion, If you are in search of reliability and efficiency. It gives you confidence even if you are a beginner to work as an expert. That is designed in such a way where you can switch it to TIG welding or stick to weld at ease.
This TIG welding machine is a bit costly compared to others, but you will not repent on your money while you start using it as it will make you professional within no time, even if you are a hobbyist. That is a powerhouse TIG welder.
The Precision TIG Welder consists of MicroStar Technology, which lets the delivery of a low amperage start and splendid steadiness throughout the welding session. That permits for greater adaptability and excellent flexibility.
It also contains a feature of AC auto-balance functionality to provide augment penetration and cleaning. This functionality makes for outstanding weld aluminum.
You can handpick from 5 to 230 amps, which guarantees that you’ll be able to use the exact volume of power desirable to accomplish your objective. Overall the Lincoln Electric TIG welder is a decent choice that will continue to assist you well as you develop in skill.
Don’t forget to read about Best TIG welder for the Money
5. Everlast PowerTig 255EXT
Talking about AC DC combined operating TIG machine, you have the option of Everlast Power TIG 255 EXT Welder. This machine comes with a smooth and stable start with its unique choice of easy start five amp for DC and low amp for AC. It is one of the best ac and dc TIG welder.
Portable and Lightweight
It’s lightweight and portable and can use in most welding settings. It also comes with fully adjustable weld parameters for 2t/4t remote operation. This TIG welding machine also features a built-in 240V receptacle that is good for utilization with the Everlast PowerCool 300 Water cooler.
The Everlast PowerTig 255EXT structures High Pulse Frequency capability that can decrease general heat input to produce the most exceptional weld quality without any burning or warping. It also comes with a 12 ft. economy WP 18 series TIG torch with DINSE 35/70 style connectors with a quick-connect gas fitting for stress-free setup.
Optimum Welding Performance
Its long-drawn-out cleaning range offers greater adjustability compared to other types of TIG welders, giving this unit an optimum welding performance. It also has a digital display so that you can set the amperage precisely for your needs.
Its arc force control for use in stick welding also helps to reduce spatter and improve both its performance and arc quality for the price.
6. Miller Electric Syncrowave 250 DX TIG Welder
The Miller Electric Syncrowave 250 DX TIG welder is something you’re going to buy as a preferable choice because of its features that suit factory owners in the year of technology advancement like 2020.
Miller Electric Syncrowave 250 DX TIG has established itself to be a dependable and resourceful TIG welder with time, even in the most critical applications. It is intended and constructed for prime reliability and efficiency. It is also very long-lasting for factory use because it may be costly for individual use, but it varies according to your pocket capacity.
It provides remarkable arc stability, particularly when welding aluminum. It also avoids arc alteration, and handily eliminates tungsten destruction.
Read more about Best TIG Welder for Aluminum
This premium Miller Electric TIG machine delivers extraordinary stability control that allows you to regulate its balance to provide additional oxide removal functionality. The advantage is less scrubbing afterward. It also features Synchronal Start technology that lets you choose from Soft, Hot TIG, or Standard starts according to the required lead distances, application, and tungsten magnitude.
Digital Welding Meter
Besides that, Miller Electric TIG welding machine structures a digital welding meter that displays both amperage and voltage for instant viewing your fixed and actual values. That leads to more correctness and repeatability of the welding process.
Adaptive Hot Start
Adaptive Hot Start ensures good arc strikes. This function allows for deep penetration of E6010 and smooth E7018 with a single switch from aluminum TIG, for thin stainless steel TIG, and stick combo welding. You don’t need to have the Welder of about 300 amp because this will serve the purpose.
You move this 585-pound creature around somewhat with no trouble on its large casters.
7. Everlast PowerPro 256S TIG Welder
Everlast PowerPro 256S is the best TIG welder for a hobbyist who is looking for consists of numerous features. It is very revolutionary and futuristic in its design, enormously easy to use, and suitable to operate and transport. It weighs around 93 pounds and has dimensions of 22 x 17 x 9 inches.
You can also set this welder from a TIG and for uphill pipe and stick welder to a plasma cutter. The Everlast PowerPro 256S makes use of inverter-based technology that allows for low consumption of electricity. That makes this a very economical model to run. It also has a low amperage cycle.
However, its most extraordinary feature is its current overload indicator. This indicator will signal whenever the duty cycle is more than its limits. It also features multiple rows of pulse flow and posts flow readings that make this a real power pack machine.
It also features a steady arc with its smooth arc start and user-friendly selector switches. Without uncertainty, the Everlast PowerPro 256S is an excellent choice for personal or professional use.
8. Lotos LTP5000D TIG welder and cutter
Lotos LTP 5000 D is a multipurpose unit that is useful for the TIG and Stick welding as well as plasma cutting. If you are in search of a TIG and stick machine, which is utterly a real value for money, then Lotos LTP 5000D is the best TIG welder for you.
Combination or TIG and Cutter
It provides you the combination of both a TIG machine and a cutter that is a suited choice among the best TIG welding machine.
The quality of this unit is the same as the other feature products and the same power output and amperage range. The feature that makes this one unique, however, is the full range of welding applications that it has to offer.
The plasma cutter is perfect for casual and light-duty industrial use, as it delivers a dual voltage capability of 220v/110v. Unfortunately, it only provides a DC output, but this allows for cutting and welding of steel up to ¾” thick. Lotos Plasma cutter holders are usually speaking about this unit’s remarkable capabilities and extensive application range.
9. Eastwood TIG 200 AC/DC 20565 Welder Aluminum Stainless Mild Steel Weld
The Eastwood TIG 200 welder is an exclusive professional industrial product that provides DIY home auto fabricators or pro operators. Eastwood is the best TIG welder for quality welding on aluminum, stainless steel, and mild steel such as sheet, welding rod for sheet metal tube or bar stock, and precise welding of thinner-gauge materials up to ¼-inch thick.
The Eastwood TIG welder features its intelligent design, robust and accurate welding capabilities, and quality, this is a kind of Welder that anyone needs.
The maximum output no-load voltage load is 56 volt DC, and the output amperage is 10 to 200 amps, both AC and DC, which shows its functional adaptability. TIG 200 operates on either 110vAC, 15-amp circuit or 220vAC, 30-amp circuit· It has 1/4″-thick welding capacity on 220VAC. High-frequency start for precise arc control·
For accurate aluminum welding, it has square-wave inverter .”WP-17″-type torch accepts common cups and collets with up to 1/8″ electrodes. TIG Welding AC Duty Cycle (%): 120VAC 60% at 145 amps, 220VAC 60% at 190 amps.
How to Choose an Ideal TIG Welder Buyer’s Guide
AS a professional TIG welder, there are certain things to keep in mind while you look for a Best TIG welder for your specialized work concerning the kind of material you are welding.
You must always go for a simple design that must be user friendly or make no hurdles during the flow of your work. For example, it must have access controls within your one step reach, and pedals to control amperage with a wide range that makes your projects more manageable.
Yes, you read that right!
Performance at minimum amperage allows for excellent arc stability and better crater filling.
A TIG welder that gives both AC and DC output also widens the range of metal kinds that you can weld. Moreover, an AC balance control is a critical feature that will allow you more application diversity.
Heat control is another crucial pro working with thinner metals more accessible and tries to opt for a high duty cycle to a TIG welder’s proficiency to attain a specified output in minimum timeline.
Think about this for a moment!
Your welder must be profitable using the welding machines. You must abstain from buying heavy-duty equipment if you do it as your hobby. But spending a little more will make you easy for the future.
But if you are an industrial user, you may need additional cooling material to optimize the output and duty cycle. It can increase the cost, so be sure of the welder’s requirements regarding this cooling equipment.
You dream of!
A best TIG welder provides AC capabilities for critical metalworking. That requires delicacy and good proficiency, so take notice of your requirement and avoid heavy budgeting products and opt for a more affordable one.
Let’s not make it too critical!
Lastly, you must have a sound power infrastructure that is compatible with the Welder to avoid any break down of the unit because of unbalanced voltage input. It is a safety measure and considers your Welder to operate on both 110v and 220v.
TIG Welding Tips & Techniques
Important Things to Consider When Buying best TIG welder, expert opinion
Yeah, I thought so!
You need to buy the right welding machine for either you are professional or hobbyist. You need to keep in mind about your needs and pick the welder that is right to suit your needs. Here are some points that you should consider what a good machine must look like.
- Quality and Appearance of Welding Job
- TIG welder with AC capabilities is best for high-end precision manufacturing.
- You must opt for a unit with low amperage for think metal.
- DC output Welder will render the best performance for steel and stainless steel.
- AC output machine is suitable for magnesium and aluminum welding.
- Definitely, for multitasking abilities, you would prefer to have a welder with AC/DC capabilities.
- Mistakes When Operating a TIG Machine
AMPS – AC/DC
The type of material and electrodes that you use determines which current you should use.
Keep in mind
If you have not geared your equipment for AC, you will not be able to weld the oxidized steel. Any other steel can be welded with a DC power output.
If you are uncertain of which current to use, then cut off a piece of metal and test your different settings to confirm that your weld is at the exact power level.
Your amperage range is also essential when it comes to the thickness of the metal that you are welding.
When the range starts above 10A, then the chances are that you may warp the thin metal. Similarly, an Amp range that is limited, such as 50A, can make welding steel that is ¾” thick more difficult.
Talking about Portability
Optimal portability can be a significant productivity boost and time saver, especially if you engage in overhead welding or when you have to work on a roof.
Keep in mind
Another mistake has welding cables that are too short. If you work in a fixed setup or on a bench, this is not a problem, but if you switch to different job sites, make sure that your cables are as long as possible.
The welders make a mistake when they do not preheat the surface of welding material. If the welder preheats the object it can prevent the cracking as it prolongs the cooling rate after the welding.
A common mistake that welders make is not to preheat the welding surface. The type of metal and its thickness determines preheat.
Let me explain!
What is the importance of managing temperature control! Mainly when you are working with thin or delicate materials. You typically control the weld temperature through pulse welding. That is an alternating lower and higher peak current that allows for a stable arc.
Effective cooling control will make sure that your welding job has a neat appearance and an overall structure. When the welding temperature is healthy, you will be less likely to see cracking or breakdown when you have done your work.
A small history of TIG welding:
The welding process was originated from southern California in the early 1940s by Russell Meredith from an aircraft corporation. It was first recorded to weld aluminum and magnesium, and after that, new techniques were chalked out that enabled America to use in shipbuilding. TIG welding was started to join light alloys that were used in airframe manufacturing that provided cheaper, consistent, and fast high-quality welds. If you are interested to read more than click here.
Frequently Asked Questions
Do TIG weld aluminum on AC or DC?
We can do TIG welding with both the alternating current (AC) and direct current (DC), but it depends on the machine with which you are welding. The type of current to choose depends on the work piece material. Generally, we can weld Steel with DC and Aluminium with AC.
What is the best aluminum TIG welder?
Here we have provided a list of a few best TIG welders for aluminum in the market:
- AHP AlphaTIG 200X.
- LOTOS TIG200 200A AC/DC Aluminum TIG/Stick Welder.
- Hobart 500551 EZ TIG 165i 230-Volt.
- TIG Welder, Precision TIG 225,208/230VAC.
What is the best TIG welder for home use?
There are many TIG welders for multiple uses depending upon your type of work, out of which here are a few :
- Miller Dynasty 200 SD, 120-480VAC TIG Welder. …
- Forney 322 140-Amp TIG Welder – Top Pick for Beginners. …
- Hobart EZ TIG 165i TIG Welder – Top Pick for Aluminum. …
- Miller Maxstar 150 DC Only TIG Welder.
Features to Consider for best TIG welder?
The main thing is that Pulsed Welding. TIG welding is all about controlling the amount of heat applied to the metal.
- Foot Pedal. …
- High-Frequency Settings. …
- Simple Controls. …
- Plasma Cutter and Stick Welding Options. …
- Air-Cooled Torch vs.
- High-Quality Arc.
Why TIG welders are so expensive?
It depends on the quality and the type of work you are to do. TIG welders are of higher quality than other welders and provide a better, more powerful weld, but if your work is not so heavy, then you may choose cheaper TIG welders because not all the TIG welders are so expensive. We have provided those TIG welders ion the website that is cheaper one and of a good quality.
Can I weld aluminum to Steel?
Adhesive bonding or mechanical fastening can help you to weld aluminum to most other metals. However, to weld aluminum to Steel, special techniques are required. During the arc welding process you must isolate the other metal from the molten aluminum.
Can you weld aluminum with DC current?
Yes, it is possible to TIG weld aluminum with direct current. But it is more effective and suitable when we weld aluminum; the alternating current is almost always used. Alternating current has a scrubbing effect on the surface, breaking up oxides that limit weld quality.
Are Miller Welders worth the money?
Some manufacturers make excellent TIG machines but can be weaker on the MIG’s. Miller does have a good all-round range, but you are paying for the machine, shipping from the US. In case you are buying it from UK, then the duty and the cost of paying all the Miller representatives and the profit of the distributor.
AHP AlphaTIG 200X is easier to use as the welding parameters clearly defined, and 10% above or below those selections are easy to access. That is true for the range of Volts and induction. That makes TIG welding easy and beautifully done on the first try. All of the accessories MIG gun, ground clamp, TIG gun, Flowmeter, and Spool gun are of excellent quality. Weldpro has put together a quality package at a rock bottom price. No one on the market offers this quality at this price. I am sure that this price has to go up soon so get on it now.
Miller 907693 MultiMate 215 Multiprocess welder is an extremely well-built product. The cables, stinger, and leads are weighty duty and feel very solid. They even threw in a couple of extras such as a metal thickness gauge for your keychain and a free spool of .030 MIG wire. The display is clear to read and very intuitive and comes with a beautiful replaceable protective cover for the LCD screen. All of that would have been good enough for you to buy. However, this last thing got them a customer for life.
Hobart EZ-TIG 165i is a cheap TIG welder with all the equal parts and accessories. It comes with pedal, regulator, torch, and ground strap. It even has tungsten in the torch. You literally can be up and welding within minutes. All you need is a bottle of Pure Argon welding gas from your local store, and you are ready to weld. This Welder is 165amps do a lot of welding, rod welding, and rarely you need to go over 130 amps for most thicknesses of metal. So this little Hobart is best TIG welder for the average weekend fabricator.
Lincoln Electric Precision TIG 225 works flawlessly! Make sure you get the canvas cover and pick up some different electrodes 2% thoriated is apparently radioactive and dangerous went being ground! We like the 1.5% lanthanated electrodes reasonable price when compared to the 2% lanthanated electrodes! If you’re a newbie, Lincoln Electric Precision TIG 225 is a best TIG welder for you. Simplified controls make getting started a breeze! Being a Lincoln, you know there’s a company that will stand behind its products.
Everlast PowerTig 255EXT welder has functioned with the consumer quality of a high-level professional welder, even those at a much higher price. Firstly, you can use the pulse function for fragile steel and aluminum and all of the different waveforms with no issues or concerns. Secondly, all seemed to work as expected from what you can understand to be its function. With pulse, it seemed to help make welding without blowing holes much easier in thin material.
You can find welding 1/8″ aluminum entirely controllable by setting them up and downslope to 3 seconds and using the on/off switch to control heat. With hours of use, you may not encounter a problem with arc start or arc smoothness using this “manual pulsing” method. Currently, CK Flexloc torches for the adjustability, SSC pedal the Everlast on/off finger switch, depending on the application and like that aftermarket products are available for these welders.
Miller Electric Syncrowave 250DX is a heavyweight welding machine mainly for factories and better than older models. It needs a space to set it up and perform your job. Being a professional welder, it is one of the most appropriate options for you. It can perform multiple tasks even on the thickest metals. With its hot start technology and adjustable balance control, it makes it prominent from others.
Everything functions well in Everlast PowerPro 256S. The real standout is the plasma cutting function. Recent models of the PP56S have a PT-60 torch instead of the Trafimet unit used on earlier units, beautiful stable TIG arc. The included water-cooled TIG torch, while serviceable, is just too cumbersome and heavy unless you are continually welding at or above the 200 amp range. The newer pedal works well. The controls are well laid out, and make sense after you use it a few times. Everlast’s tech support is very good, quick to respond. All in all, it will be a good purchase.
If you are looking for a small machine, that works, going to use it at home for hobby or small projects, then Lotos LTP5000D is the machine for you, lower cost than others, Plus no gas cost or hose, regulators. The bottom line is that, test it when you get it, it’s a sound system for the price. But if you encounter any problem with this one, Lotos gives you only 30 days for a replacement. Do not buy the consumables with the pink coloured cups.
The threads on the nozzles and electrodes are different and will not fit the brown version. Also, the containers do not match. Do buy consumables that specifically say they are for the LTPS5000D BROWN. Read the details about the consumables.
Eastwood TIG 200 AC/DC 20565 is a best TIG welder for the beginners or amateur hobbyist with zero experiences that amazon provides. Some welders are using it for race car fabrication. If you are not crazy about the amp dial on the foot pedal because you need to pick it up or bend to the floor to adjust it, but you will get used to it. It can be recommended this to someone looking for an entry-level TIG welder.