Everlast vs Miller TIG Welder | A Detailed Comparison

Check the difference between Everlast vs Miller. Welding is a process that connects pieces of metal together to form new objects or repairs. The TIG welding process has many benefits, including the ability to make high-quality welds, and is great for use in demanding sectors like pressure vessels, pipelines, food industry containers.

Everlast vs Miller TIG Welder

To find out which brand will suit you best, take a look at Miller vs Everlast welders on offer! For those with an eye toward future purchases, there are improved versions of this technology available that will provide more options in terms of performance parameters than ever before.

SEE ALSO – Best Small TIG Welder

Product No 1
Everlast TIG welder
Product No 2
Miller TIG Welder
Everlast TIG welder
Miller TIG Welder
Stainless Steel
‎Ceramic, Steel
Power Source
Power Source
‎220 V
120-240 V
Amp Capacity
Amp Capacity
‎200 Amps
Extra Heavy
5-150 Hz
50/60 Hz
Aluminum & Steel only
Aluminum, Steel
1 year
3 Year
Aerospace, Construction etc
Heavy Equipment Manufacturing etc
5000 W
100 Percent/150A@

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Everlast vs Miller TIG Welder: The Most Popular TiG Welding Brands

The two top-selling welder manufacturers are Everlast and Miller. They’re both well known for their excellent quality, reliability, durability, and efficiency in welding various metals together to form a finished product. We’ll compare the similarities between these products as well as some of their more key differences so that you can make up your mind later down the line when it comes time to choose which one is right for you.

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1. Metal Cutting Capacity

The Everlast TIG welder is designed to be an all-purpose machine. It can weld magnesium, brass, bronze, stainless steel, aluminum, and more in any situation you might find yourself welding a metal object. 

This machine is ideal for workshops and industrial purposes such as automotive work or shipyards that require excellent quality machines to get the job done no matter what you’re welding! 

Additionally, the easy operation makes these units exceptional tools for any DIY enthusiast looking for an extreme range in features at a low cost.

On the other hand, the Miller TIG welders work on stainless steel, mild steel, and aluminum. The performance of this welding machine is up to the mark as well.

In short, if the nature of your project is versatile then better grab the Everlast model. Otherwise, go with the miller TIG welder to work like a pro. 

2. AC/DC Welding –Input Voltage

Similar to other top-rated brands like AHP or Eastwood TIG welders, the everlast has dual voltage properties that are compatible with both 110 and 220 volts.  So, they run on both voltages. 

Everlast Power Equipment PowerTIG 200DV works at 110/220 dual voltage. Similarly, Everlast PowerTIG 250EX AC DC works only at 220 volts. So, you can choose according to your voltage capacity. 

AC vs DC Welding

Talking about the Miller TIG welders, they have different operational voltages varying from model to model. Such as TIG Welder, DC, Maxstar 150 STL works at 115 to 230 voltages. Whereas, TIG Welder, Diversion 180 works at 120 to 240 VAC.

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3. Duration Of Duty Cycle

When it comes to the duty cycle, the Everlast TIG welder leaves all other welders in its dust. It produces 100% at 125A/ 15V and 60% at 100A/14V if TIG runs at 120 Volts. On the other hand, the Miller welding machine produces a duty cycle of 30% at 150 amperes and 20 to 100amps 35% duty stick on 115V. 

You will need less time and energy to weld with an Everlast welder. It is capable of producing more power while remaining speedy in its operation. 

However, the duty cycle may vary depending on the model you choose but no matter what machine you go with, it provides a great experience when welding metal together quickly.

4. Design, Weight, And Portability

The Everlast TIG welding machine is perfect for those looking to go from beginner level to pro in a short time. You will be able to weld copper, brass, aluminum, and stainless steel with just one unit.

The simple, lightweight yet versatile design means you can take this model out of your garage or workshop anywhere you need it without having too much trouble lugging around heavy equipment.

Similarly, Miller’s TIG welders are extremely compact, so they can easily be taken with you anywhere that needs them due to their small size and lightweight packaging. In addition to being super-portable Miller tig welding guns also offer extreme versatility as there is a wide variety of products available in the industry. 

comparison between Everlast vs Miller

5. Welding Thickness

The Everlast TIG welders can weld 1/ 2 inches steel at 250 amps in a single pass. If you pass it multiple times then it can weld the material up to 1-inch in thickness. Thus, a powerful welder serves you in the best possible way. 

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Likewise, the Miller TIG welders can weld the mild steel, stainless steel, and aluminum the thickness ranges from 0.20 to 3/ 16”. 

6. Price Comparison Of Everlast And Miller

Miller is an expensive brand with a price range from $1800 to $10,000 and above. Its performance will be worth your money.  It offers great products that offer flexibility, speed, and perfection in every move.  

Conversely, Everlast is an affordable brand with a price range from $399 to $3499 that brings up efficient models to work in a limited environment. 

7. Warranty 

Everlast is an amazing company that produces top-notch welding machines. They back up their products with a stellar warranty, money-back guarantee, and easy return policy.

Similarly, if there’s ever anything wrong with your Miller TIG Welder– whether small or large – let them know about it immediately. They’ll provide one of two options: repair and replacement. Moreover, their warranty is backed by 3 years. 


Everlast and Miller are both great for welders but Everlast TIG Welders can handle a wider range of materials than Miller’s in terms of metals. The downside is that they cost more, weigh more, and require higher input voltage whereas with Miller you can find lower price points even though it might take longer to finish any job due to its limited types of material capability. read more

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